Quaker Houghton DustGrip™ JFP-95 Dust Suppressant sticks

Lowest TCO & MSHA Compliance-Unmatched Operational Cost Efficiency (R0.06 – R0.10 per m² *)

TCO Analysis: Why R0.06 – R0.10 per m² drives true savings

The operational cost of DUSTGRIP JFP-95 is exceptionally low, ranging between R0.06 and R0.10 per square meter, depending on the required mixture concentration. This low cost per application is not simply a matter of price but a function of the product’s sustained performance. The formulation provides ongoing dust suppression with minimal maintenance and oversight, meaning operators avoid the exponential costs associated with frequently reapplying less effective, cheaper solutions. This efficiency translates directly into a lower Total Cost of Ownership (TCO) by significantly reducing equipment maintenance frequency, decreasing fuel consumption, and increasing equipment lifespan, thereby optimizing hauling cycle times and operational output. 

Critical Water Savings for Water-Scarce Regions

In regions facing water scarcity, particularly South Africa, water usage is a critical factor of both cost and resource management. DUSTGRIP JFP-95 functions as a solid surfactant specifically designed to enhance water effectiveness by lowering its surface tension. This chemical action allows the water to penetrate dust particles and retain subsoil moisture for extended periods. The result is a substantial reduction in the overall watering frequency required, contributing to significant water savings and positioning the product as a responsible solution for resource efficiency.

Engineered for MSHA Compliance and Uncompromising Safety

For mining and industrial operations, safety compliance is paramount, often enforced by stringent regulations such as those imposed by the Mine Safety and Health Administration (MSHA).

Reduction of Respirable Dust and Quartz

DUSTGRIP JFP-95 is validated to meet or exceed the stringent safety requirements put forth by MSHA. 

MSHA Compliance and Dust Reduction Performance Summary

This proven reduction capability allows mine operators to adhere to regulatory mandates, thereby reducing the risk of substantial fines, regulatory penalties, and operational downtime caused by safety violations.

Improved Visibility and Avoidance of Operational Risk

Beyond long-term health benefits, effective dust control directly enhances immediate mine safety. The suppression of airborne particulates improves visibility, which is critical for preventing accidents involving heavy mobile equipment (HME) and personnel. By controlling dust at the source, the JFP-95 solution contributes to overall operational efficiency and continuity, mitigating the risks associated with impaired visibility and poor air quality.

The Solid Advantage: Simplified Logistics and Reliable Dosage Control

The DUSTGRIP JFP-95 solid wax stick format provides significant logistical and operational advantages over conventional liquid chemical solutions, leading to streamlined operations and reduced operational friction.

Eliminate Pumps and Tanks: Ready-to-Dissolve Cartridges

The product is provided as a cylindrical-shaped solid wax bar, or candle, which is convenient to store and transport. This solid format completely eliminates the need for expensive, high-maintenance equipment such as liquid addition pumps and large mix tanks. The logistical simplicity minimizes capital expenditure (CAPEX) on auxiliary equipment and significantly reduces the associated maintenance load. Furthermore, because much of the material is compacted dust-controlling additive, it requires substantially less storage area compared to the bulk containment necessary for liquid suppressants.

Long-Term Performance and Storage Benefits

The solid nature of the product ensures a long shelf life of 24 months. Operationally, the solid format allows for highly flexible and precise dosage control: the solution strength can be quickly adjusted based on environmental conditions or completely shut off by controlling the rate at which the wax stick dissolves, offering superior control compared to fixed liquid systems.

Technical Specifications & Application Suitability

DUSTGRIP JFP-95 is a highly specialized chemical product formulated for demanding industrial applications.

Applicable Industrial Environments

DUSTGRIP JFP-95 is environmentally acceptable and engineered for use across diverse industrial settings, including:

• Mining (underground and surface operations)
• Quarrying and aggregate processing
• Construction and development sites
• High-traffic areas such as haul roads and stockpiles.

In-Depth Analysis of Total Cost of Ownership (TCO)

An estimated cost of R0.06 to R0.10 per square meter is merely the starting point for evaluating the product’s true economic value. (NOTE: Cost and results vary from site to site and cannot be guaranteed) The comprehensive TCO analysis reveals that the most significant cost savings are realized through the prevention of operational disruption and asset degradation.

The product’s cumulative action and ability to retain subsoil moisture extend the periods between required applications , which translates directly into reduced labor hours for maintenance crews. Furthermore, effective dust suppression is critical for increasing equipment lifespan by minimizing the ingestion of abrasive dust particles into HME engines and components. This leads to reduced unplanned maintenance and capital repair costs, maximizing machine uptime and overall production cycles. The ultimate financial benefit is the avoidance of substantial regulatory penalties and potential site closures related to non-compliance with MSHA or local air quality regulations.

Environmental and Sustainability Credentials

Modern industrial procurement increasingly integrates Environmental, Social, and Governance (ESG) criteria. DUSTGRIP JFP-95 supports responsible resource management and enhanced worker safety, fulfilling key sustainability objectives. The product’s non-toxic composition and environmental acceptability make it suitable for use near sensitive ecosystems. 

Most importantly, the dramatic enhancement of water efficiency—a direct result of its surfactant formulation—provides measurable water conservation, a crucial factor in water-stressed territories. By mitigating airborne dust, the product directly protects workers from severe respiratory illnesses, supporting corporate social responsibility goals and ensuring safe, sustainable mining practices.

*Cost and actual resluts vary from site to site as ambient temperature, soil condition, wind and other factors play significant roles in dosage)